Workshop & Repair - Assembly & Servicing

Assembly and Servicing

All Thumpstar motorcycles are delivered in steel crates covered with cardboard. Please adhere to the Thumpstar instruction manual, which is included with each bike or can be downloaded from the product page.

Delivery

Thumpstar recommends using a forklift for moving the motorcycle. However, if a forklift is unavailable, a minimum of 2 adults can move the motorcycle inside the steel crate using the grab handles located at each end.

Assembly

Thumpstar motorcycles come 95% assembled. The assembly process will involve putting together the front wheel, handlebars, and rear shock. Additionally, for some models, the front forks will also need to be assembled. Please refer to the Thumpstar instruction manual for detailed guidance on the assembly process.

Assembly time

When assembling, checking, and testing the Thumpstar motorcycle, it is recommended to allocate around 1 to 2 hours for the entire process.
(Image of bike in crate)
(Image bike removed cardboard)

Safety

For safety and warranty reasons, Thumpstar advises that a qualified motorcycle mechanic should be engaged to assemble your new Thumpstar motorcycle.

From Thumpstar Instruction Manual “Always have a Qualified Mechanic Assemble Your New Motorcycle”

Warranty

"Purchasing a motorcycle in the crate without having it assembled by a Thumpstar Authorized Dealer or a qualified mechanic will void the warranty."

Assembling ATV 70

Assembling TSK 50

Assembling ATV 125

Assembling Genuine Thumpstar

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